Resincoat Deep Fill Mortar is a three part solvent free epoxy formula that is incredibly hard wearing, ideal for filling deep holes in concrete, asphalt and other deep environments. This item is easy to mix and trowel down. The mortar cures to a higher strength than concrete, making it ideal for use in high traffic areas such as factories and warehouses where wheeled traffic is frequent.

The mortar is available in a range of colours allowing you to blend it seamlessly with your existing environment. This mortar allows for feather edge repairs with a smooth finish as well as repairs of large potholes up to 50cm deep. Perfect for both DIY and industrial users the deep fill offers excellent chemical resistance and anti-slip properties making it a great choice for industrial settings where non slip, safe surfaces are paramount.



5Kg Sizes 10Kg Sizes 25Kg Sizes
1 x Part A (Resin) 1 x Part A (Resin) 1 x Part A (Resin)
1 x Part B (Hardener) 1 x Part B (Hardener) 1 x Part B (Hardener)
1 x Part C (5Kg aggregate)  1 x Part C (10Kg aggregate) 1 x Part C (25Kg aggregate)
1 x Small Mixing Bucket 1 x Flexi Mixing Bucket 1 x Flexi Mixing Bucket


*Please note 1 mixing bucket is supplied per order.



Please see below for approximate coverage rates. If you are coating a large area and would like expert advice, please call our team who will be happy to assist you.

5kg - covers approximately 0.6m² at a 5mm thickness

10kg - covers approximately 1.2m² at a 5mm thickness

25kg - covers approximately 3m² at a 5mm thickness




Before use of Resincoat Deep Fill Epoxy Repair Mortar we recommend that any hole or defected concrete should be thoroughly cleaned using a wire brush and vacuumed to remove any remaining dust or dirt. For particularly weak, dusty or flaking surfaces we recommend the use of Resincoat Tack Coat. This will seal the surface and ensure a good bond to the subsequent application. 



We advise when applying this product the ambient temperature is at least 7°C.

1. Mix Part A on its own with a mixing paddle, attached to an electric drill, for about 2 minutes. Once mixed, add ALL of Part B and continue to mix for another 2 minutes, keeping the paddle in suspension to avoid mixing air into the unit.

2. Decant into a larger mixing vessel (30L for 25kg mix size). Gradually add filler (Part C) and mix again for a further 2-3 minutes until desired consistency achieved.

3. The mixed unit must be applied immediately, using a steel float or trowel to shape and compact the mortar into place along the wall.

4. For a perfect, smooth finish regularly wipe the trowel with a cloth dampened with white spirit as you apply. 

5. Once applied protect from weather and leave to cure for 8-12 hours at 20°C before the area is trafficable.


PLEASE NOTE: The pot life of this product is 30 minutes. This means that once parts have been mixed, the paint will start to chemically cure after this time. Ensure you remove the paint from the tin in this window. The paint will then be workable on your floor for up to 40 minutes. 

Pot life = Time to harden in pot following addition of hardener

Working Time = Time to apply product before it becomes unworkable



This product should NOT be split. Taking smaller quantities from each tin, even if measured correctly, may cause issues with activating.

Please Note: In the case of industrial freezers - this product will not cure below -3°C, regardless of how long it is left for. 


Data sheet

concrete-like smooth finish in a range of colours
Epoxy Repair Mortar
Concrete, Cementitious Screeds, Timber, Some Asphalt Surfaces
Product Components
Resin (Part A) + Activator (Part B) + Aggregate (Part C)
Typical Installations
Specifically designed for larger Pot-Hole Repair, Deeper cracks in concrete Surfaces, Repair Prior To Painting Or Coating
Re-coat/Foot-traffic Time (at 20°C)
3-6 Hours
Drying Time (at 20°C)
8-12 Hours
Pot Life
The Pot Life Of This Product Is 30 Minutes
Application Tools
Flexi Mixing Bucket, Trowel, White Spirit And Cloth To Apply It To The Trowel

Specific References



Deep Fill Repair Mortar TDS

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Colour Chart

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